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    Digital printing quality control method
    01 Network control

    Digital printing adopts digital hybrid screening technology, which uses the characteristics of AM screening, FM screening and digital control hybrid screening technology for reference. It not only embodies the advantages of FM screening, but also has the stability and operability of AM screening. Compared with the traditional screening technology, the screening technology has a great improvement in both the output speed and the resolution. The perfect combination of CTP technology and CTP technology can make the prepress or book printing present perfect dot effect.

    02 Color control

    Color is an important measure of image reproduction effect. Color control in traditional printing is based on density control. The specific methods include gray balance, color correction, optimal printing density control, dot control and transfer. The digital printing process is an open system. The input, processing and output devices may come from different manufacturers. The color description and expression of different devices are also different. With the increase of the use times of the same equipment, the difficulty of color reproduction is also increased. The color information of color image should not only be presented on different display devices, but also transmitted between different media. In this regard, ICC, the international color organization, has developed ICC Profile to describe the color features of devices, through which cross platform color communication can be realized.

    03 Data output and management

    With the advancement of the digital book printing process, the amount of data is increasing, which requires the optimization of the data transmission and management process on the network. Therefore, in the field of prepress, OPI (open press interface) specification and DCS (desktop color separation) specification are formulated. The OPI specification contains a series of postscript compliant comment statements, which allow low resolution images to replace high-resolution images in typesetting, and then automatically replace them with high-resolution images by OPI server when color separation output, so as to reduce the amount of data in network transmission. DCS specification includes a main EPS file and multiple high-resolution color separation files. The EPS file format is extended to manage the whole color separation process of desktop publishing system, which can shorten the production time, reduce the requirements for equipment, and ensure that the data files will not be missing in the transmission.

    04 Printing control register

    In digital printing, CCD camera is often used to monitor the registration of printing machine, and automatic registration control is carried out through the printing machine in book printing process. The advantages of using CCD camera for registration are that it adopts image processing technology and has high registration accuracy; it allows printing other content around the printing detection color code; it can automatically distinguish the color code and non-color code content; it improves the utilization rate of substrate; it can adapt to small color code; and the registration speed is fast.

    Digital printing is the development trend of printing technology. To realize its digitalization and standardization control is our goal. We expect more quality detection and control methods in the future to achieve high quality digital printing in book printing process.



    Release Date: 12-25-2020 10:14:09 [Go back Menu]
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