A new process for binding hardcover
book printing China, which use EVA environment-friendly resin sheet and
ordinary backing paper as composite material to replace traditional hardcover
books and notebook cover materials; The specific process includes the following
steps:
Firstly, book blocks production. Including
book block printing, folding, matching pages, locking;
Step 2, book covers production. The
composite cover material is included. EVA environment-friendly resin sheet is
made of new environment-friendly a material and the width of the mold is no
more than 1m. Common backing paper adopts 190g ~ 250g card paper, paper
thickness 0.20mm ~ 0.3mm(±0.03mm); Compound glue, water-soluble environmental
protection glue; Cover composite size: 25g ~ 35g/ m2, adhesive strength: ≥10N/50mm, thickness: 1.15mm(±0.05mm), appearance: uniform thickness,
no foreign body, oil, hard, no wrinkle, no sag, or bulge; Cutting printing,
cover printing equipment requires 7+1 or more UV printers (except white EVA
materials, white EVA materials can use 4+1 or more UV printers); The process
requires 3 sets of white ink (except white EVA material), and polychromatic
printing;
After the process processing, the situation
of UV varnish, must use the oil base aniliculus roller + resin plate printing
technology, in order to increase the abrasion resistance of the graphic and
text parts of the printing without damaging the texture of EVA; Die-cutting,
indentation, indentation steel line mining thickness of 1.0mm ~ 1.3mm;
Step 3, the cover and book block adhesive
clamping finalize the design; Cover and book block adhesive clamping finalize
the design of the plastic must choose more than 15 head of plastic dragon
equipment.
Step 4, cut the finished product, cut the
finished product must use three sides of the machine knife a cut shape.
EVA is an Ethylene - Vinyl Acetate
copolymer (also known as Ethylene - Vinyl Acetate copolymer), which is prepared
by copolymerization of Ethylene (E) and Ethylene Acetate (VA). EVA
environmental protection resin sheet has resilience and high resistance to
tension, high toughness, good shockproof, buffer, heat insulation, heat
preservation protective performance and excellent low temperature resistance,
resistant to cold and exposure, airtight bubble hole, sound insulation effect
is good, airtight bubble pore structure, non-absorbent, moisture-proof, good
water resistance, resistance to sea water, oil, acid, alkali and other chemical
corrosion, antibacterial, non-toxic, tasteless, no pollution. EVA resin sheet
with ordinary paper composite instead of the traditional hardcover book cover
material. The new material has the advantages of softness, high resilience,
dirt resistance, water resistance, low density, light quality and simple
production technology, which can well solve the shortcomings of traditional
hardcover books and notebooks. It has greatly reduced the consumption of
natural resources and the waste of human resources. Although embodiments of the
invention have been shown and described, it is understandable to the general
technical personnel in the field that such embodiments may be varied, modified,
replaced, and modified in a number of ways without deviating from the principle
and spirit of the invention, and that the scope of the invention is limited by
the accompanying claims and their equivalents.
Technical summary:
The invention discloses a new process
method for binding hardcover books and notebooks, which adopts EVA
environment-friendly resin sheet and ordinary backing paper to compound and
replace the traditional cover materials of hardcover books and notebooks; The
specific process includes the following steps: book block production including
book block printing, folding, page matching, locking; The production of book
cover including cover material composite, slitting, printing, post processing,
die-cutting, indentation; Cover and book block adhesive clamping set; Trim
finished product. The invention has simple manufacturing process and low cost;
The new material has the advantages of softness, high resilience, dirt
resistance, water resistance, low density, light quality and simple production
technology, which can well solve the shortcomings of traditional hardcover
books and notebooks. It has greatly reduced the consumption of natural
resources and the waste of human resources.